5 Tons Waste Tyre Recycling Machine
by deep
on February 4th, 2012
- 100% waste tyre recycling is achieved (no churn left after the process).
- No chemical ingredients are used in process (environment friendly).
- During and after the process; no soil, water or air pollution is observed.
- Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
- The most cost-effective waste tyre recycling technology in the world.
- Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tyre production.
- Each recycled ton of tyre preserves 5 tons of CO2 that is a major greenhouse gas.
- The process can be applied to all rubber based materials.
- The system creates an alternative source of energy to replace petroleum products and natural gas.
- System gives the opportunity to governments and local administrations to deal with the waste tyre problem to a great extent.
- System prevents the spread of diseases caused by waste tyres.
- We deliver plants with capacities of 5 ton /day & 10 ton/day and its multiples.
- The process of Pyrolysis has duration of 4 to 12 hours, depending on the amount and type of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases different gases are obtained and the condensed gas is stored as fuel-oil in tanks.
Output Products
| Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic waste |
| Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas, oil, carbon black. |
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| Below is the output percentage and usage of the output products : |
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FUEL OIL (40 to 45%)
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| The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40%-45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks. |
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CARBON BLACK (30 to 35%)
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| Carbon Black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 35%-42% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.Carbon black produced by pyrolysis application (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed : |
- Electric cable jacketing
- Conveyor band
- Carrier Bands
- Hose and doormat
- Black nylon bag
- Rubber additive
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- Automotive spare parts
- Heat isolation
- Black colorant in rubber materials
- Plastic pipe
- Industrial rubber products
- Fire fighting
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STEEL WIRE (10 to 15%)
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| Tyres contain steel wires and the amount ranges from 10% 15% of the total tyre weight. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. |
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GAS (10 to 12%)
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- Non-Condensable gases arise during the recycling application which;
- Has a higher calorific value compared to natural gas
- Can replace natural gas and propane when stored
- Can be used as energy resource in gas burners, also used in pyrolysis system
- The amount of gas generated in the system is 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1400 – 1500 m³/day gas which has an enormous energy potential when evaluated.
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Equipment Technical Parameter
| Project ( Dimension : 6.0 *2.2m) |
| Sr. No. |
Equipment |
Specification |
| 1 |
Reactor Dimension (MM) (Long*Diameter) |
2200*5100 |
| 2 |
Material |
Plastic, rubber (tyres) life garbage |
| 3 |
Structure |
Horizontal tyre revolves |
| 4 |
Capacity For One Batch |
About 5 tons wastage tyres |
| 5 |
Oil Yield |
40%-45% |
| 6 |
Carbon Black |
30%-35% |
| 7 |
Steel Wire |
10%-15% |
| 8 |
Gas |
12%-15% |
| 9 |
Work Pressure |
Normal |
| 10 |
Main Engine Rotation Speed |
0.4 RPM |
| 11 |
Fuels Choice |
Coal, Wood, Gas, Oil |
| 12 |
Power |
About 15 K/W |
| 13 |
Cooling Method |
Water |
| 14 |
Cooling Water Consumption(T/H) |
Cyclic |
| 15 |
Type Of Drive |
External Annual Gear Drive |
| 16 |
Heating Method |
Direct |
| 17 |
Type Of Installation |
With Foundation |
| 18 |
Operating Mode |
Intermittent Operation |
| 19 |
Reactor Weight |
About 8000 Kg. |
| 20 |
Total Weight |
About 27 MT |
Component List
- Pyrolysis reactor and inner tubes.
- Gas chimney
- Gas tank
- Condenser
- Smoke pipe
- Oil pipe
- Oil tank
- Blower
- Draft fan
- Motor
- Power controller
- Gas collection
- Vacuum tank
Quality
- 100% waste tyre recycling is achieved (no churn left after the process).
- No chemical ingredients are used in process (environment friendly).
- During and after the process; no soil, water or air pollution is observed.
- Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
- The most cost-effective waste tyre recycling technology in the world.
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Call Our Number: +91 9725422666
2 Comments For This Post
February 15, 2012 at 10:16 am
Dear Sir
Please Information For the Tyre machine
February 25, 2012 at 4:47 am
Dear Sanjaybhai
Please send printer machine all detail….