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Auto Feeder

Auto Feeder (10 – Ton)
    • 100% waste tyre recycling is achieved (no churn left after the process).

 

    • No chemical ingredients are used in process (environment friendly).

 

    • During and after the process; no soil, water or air pollution is observed.

 

    • Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).

 

    • The most cost-effective waste tyre recycling technology in the world.

 

    • Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tyre production.

 

    • Each recycled ton of tyre preserves 10 tons of CO2 that is a major greenhouse gas.

 

    • The process can be applied to all rubber based materials.

 

    • The system creates an alternative source of energy to replace petroleum products and natural gas.

 

    • System gives the opportunity to governments and local administrations to deal with the waste tyre problem to a great extent.

 

    • System prevents the spread of diseases caused by waste tyres.

 

    • We deliver plants with capacities of 5 ton /day & 10 ton/day and its multiples.

 

  • The process of Pyrolysis has duration of 4 to 12 hours, depending on the amount and type of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases different gases are obtained and the condensed gas is stored as fuel-oil in tanks.

Output Products

Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic waste
Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas, oil, carbon black and steel.
Below is the output percentage and usage of the output products :
FUEL OIL (40 to 45%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40%-45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
CARBON BLACK (30 to 35%)
Carbon Black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 35%-42% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.Carbon black produced by pyrolysis application (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed :
  • Electric cable jacketing
  • Conveyor band
  • Carrier Bands
  • Hose and doormat
  • Black nylon bag
  • Rubber additive
  • Automotive spare parts
  • Heat isolation
  • Black colorant in rubber materials
  • Plastic pipe
  • Industrial rubber products
  • Fire fighting
STEEL WIRE (10 to 15%)
Tyres contain steel wires and the amount ranges from 10% 15% of the total tyre weight. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
GAS (10 to 12%)
  • Non-Condensable gases arise during the recycling application which;
  • Has a higher calorific value compared to natural gas
  • Can replace natural gas and propane when stored
  • Can be used as energy resource in gas burners, also used in pyrolysis system
  • The amount of gas generated in the system is 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1400 – 1500 m³/day gas which has an enormous energy potential when evaluated.

Equipment Technical Parameter

Project ( Dimension : 6.0 *2.2m)
Sr. No. Equipment Specification
1 Reactor Dimension (MM) (Long*Diameter) 2800*6000
2 Material Plastic, rubber (tyres) life garbage
3 Structure Horizontal tyre revolves
4 Capacity For One Batch About 10 tons wastage tyres
5 Oil Yield 40%-45%
6 Carbon Black 30%-35%
7 Steel Wire 10%-15%
8 Gas 12%-15%
9 Work Pressure Normal
10 Main Engine Rotation Speed 0.4 RPM
11 Fuels Choice Coal, Wood, Gas, Oil
12 Power About 15 K/W
13 Cooling Method Water
14 Cooling Water Consumption(T/H) Cyclic
15 Type Of Drive External Annual Gear Drive
16 Heating Method Direct
17 Type Of Installation With Foundation
18 Operating Mode Intermittent Operation
19 Reactor Weight About 9000 Kg.
20 Total Weight About 30 MT

Component List

  • Pyrolysis reactor and inner tubes.
  • Gas chimney
  • Gas tank
  • Condenser
  • Smoke pipe
  • Oil pipe
  • Oil tank
  • Blower
  • Draft fan
  • Motor
  • Power controller
  • Gas collection
  • Vacuum tank

Quality

  • 100% waste Tyre recycling is achieved (no churn left after the process).
  • No chemical ingredients are used in process (environment friendly).
  • During and after the process; no soil, water or air pollution is observed.
  • Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
  • The most cost-effective waste tyre recycling technology in the world.


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Contact Details
Company Location

Company :- Colors Enterprise
Street :-138,First floor,Shiv shankar society
b/h:Siddhi vinayak temple
City :-Bhathena, Surat, Gujarat (India) PIN 395008

How To Contact Us

Email :- sales@colorsenterprise.com
Mobile :- +91 972 542 2666 - Sanjay Chothani


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