The WJ-9 waste plastic continuous pyrolysis machine 15-20 Ton
by deep
on February 15th, 2012

(15-20T) The machine list for WJ-9 waste plastic continuous pyrolysis machine
|
| (pretreating system) |
| 1 |
WJ-9-001 |
loading conveyor |
|
Set |
2 |
| 2 |
WJ-9-002 |
waste plastic dryer |
|
Set |
1 |
| 3 |
WJ-9-003 |
hot air heating exchanger |
|
Set |
1 |
| 4 |
WJ-9-004 |
working platform |
|
Set |
1 |
| 5 |
WJ-9-005 |
loading system |
|
Set |
1 |
| Main Parts |
| 6 |
WJ-9-006 |
burner |
|
Set |
1 |
| 7 |
WJ-9-007 |
casing |
ø3300*6100 |
Set |
1 |
| 8 |
WJ-9-008 |
reactor(ss321 ,ss304 ,Q245R |
ø2800*7100 |
Set |
1 |
| 9 |
WJ-9-009 |
manifold |
ø900*2550 |
Set |
1 |
| 10 |
WJ-9-0010 |
oil storage tank |
ø600*3000 |
Set |
1 |
| 11 |
WJ-9-0011 |
oil gas condenser |
ø820*3600 |
Set |
2 |
| 12 |
WJ-9-0012 |
oil storage tank |
ø1400*4500 |
Set |
2 |
| 13 |
WJ-9-0013 |
water seal |
ø900*3000 |
Set |
1 |
| 14 |
WJ-9-0014 |
automatic carbon discharge sytsem |
|
Set |
1 |
| 15 |
WJ-9-0015 |
carbon moving storage car |
|
Set |
2 |
| 16 |
WJ-9-0016 |
flue condenser |
|
Set |
1 |
| 17 |
WJ-9-0017 |
draft fan |
7.5kw |
Set |
1 |
| 18 |
WJ-9-0018 |
dedusting system |
|
Set |
1 |
| 19 |
WJ-9-0019 |
waste gas burning system |
|
Set |
1 |
| 20 |
WJ-9-0020 |
reduction box with motor |
5.5kw |
Set |
1 |
| 21 |
WJ-9-0021 |
ceramic ring |
|
Set |
1 |
| 22 |
WJ-9-0022 |
electrical cabinets |
|
Set |
1 |
| 23 |
WJ-9-0023 |
the oil pump |
|
Set |
1 |
| 24 |
WJ-9-0024 |
water pump |
|
Set |
3 |
| 25 |
WJ-9-0025 |
carbon conveyor with water cooling system |
|
Set |
1 |
|
|
|
|
|
|
Output Products
| Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic waste |
| Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas, oil, carbon black. |
|
| Below is the output percentage and usage of the output products : |
|
|
FUEL OIL (45 to 60%)
|
| The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45%-60% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks. |
|
|
CARBON BLACK (10 to 20%)
|
| Carbon Black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 15%-20% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.Carbon black produced by pyrolysis application (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed : |
- Electric cable jacketing
- Conveyor band
- Carrier Bands
- Hose and doormat
- Black nylon bag
- Rubber additive
|
- Automotive spare parts
- Heat isolation
- Black colorant in rubber materials
- Plastic pipe
- Industrial rubber products
- Fire fighting
|
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GAS (15 to 20%)
|
- Non-Condensable gases arise during the recycling application which;
- Has a higher calorific value compared to natural gas
- Can replace natural gas and propane when stored
- Can be used as energy resource in gas burners, also used in pyrolysis system
- The amount of gas generated in the system is 15 to 20% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1400 – 1500 m³/day gas which has an enormous energy potential when evaluated.
|
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